Independent innovation in lead-acid battery industry promotes enterprise transformation and upgradin
发布时间：2024-11-28 21:39:10 点击： 次
Independent innovation in lead-acid battery industry promotes enterprise transformation and upgrading
Strengthening the foundation means consolidating its roots and strengthening its foundation, just like a high-rise building must have a solid foundation. 30 years of reform and opening up have led people's thinking and various industries onto the path of innovation. Especially for Chinese manufacturing enterprises, innovation has become the foundation for effectively promoting the basic strategic policy of accelerating "industrial structure adjustment and implementing transformation and upgrading" proposed in the 12th Five Year Plan. Nowadays, structural adjustment, transformation and upgrading, and technological innovation have become the action plans of all manufacturing enterprises. The Ministry of Industry and Information Technology, the Ministry of Environmental Protection, the National Development and Reform Commission, and other five departments recently jointly issued the "Opinions on Promoting the Standardized Development of Lead Acid Batteries and Recycled Lead Industries", which clarifies a series of measures to accelerate the adjustment and upgrading of industrial structure and increase efforts to eliminate outdated production capacity, with the aim of meeting the dual requirements of industrial development reality and the rising call for environmental protection.
The lead-acid battery industry is a part of China's manufacturing industry, which has also gone through a development process from small to large, from weak to strong, from extensive to improved, from emphasizing technology to technological innovation, and then from technological innovation to creativity. In recent years, China's lead-acid battery industry has experienced unprecedented rapid development and quality improvement. In the past, due to the backwardness and mismatch of industrial manufacturing foundations such as production technology, processes, facilities, and equipment, the environmental problems caused by the development of lead-acid batteries in China have become increasingly prominent. Therefore, in 2011, the government launched a large-scale environmental remediation campaign for the lead-acid battery industry. Through rectification, the industry has been effectively promoted in terms of production technology, production facilities, equipment, and production processes, which has greatly facilitated the rapid development of the industry; At the same time, it also effectively reduces the pressure on environmental protection. At present, the ideological awareness of all large and medium-sized enterprises in the industry has significantly improved, and the rectification work has been accepted by most lead-acid battery manufacturing enterprises.
Zhou Longrui, Vice Chairman of the Battery Professional Committee of the China Electrotechnical Society and Vice Chairman of Henan Chaowei Power (Group) Co., Ltd., stated that the rapid development of electric bicycles has promoted the development of the lead-acid battery industry. It can be said that the development of lead-acid batteries has been accompanied by the rapid development of electric assist vehicles. Its production enterprises and capacity have also grown from some small batch production enterprises to more than 300 large and medium-sized enterprises today. Production facilities and equipment have also evolved from simple manual labor and labor-intensive in the past to mainly mechanized and automated production processes today, with an annual sales value of nearly 200 billion yuan. It can be said that the improvement, transformation and upgrading of this industry have been accompanied by the overall manufacturing level in China. At the same time, the improvement of the manufacturing level of the lead-acid battery industry has also promoted the overall manufacturing process and level of other manufacturing industries.
At the production site of Henan Chaowei Power (Group) Co., Ltd., the reporter truly felt the changes that have taken place in the lead-acid battery industry here. Taking the improvement of the casting process as an example, before casting, lead ingots were directly placed into a large pot for melting, and then manually scooped up one spoon at a time and poured into the mold to pour out the pieces. Now, with the improvement of mechanization, the melting and slicing of lead ingots can be completely completed by machines. Industry insiders say that a few years ago, the casting process was called "one pot, one machine". Currently, "one pot, two machines" have been widely promoted and applied in most lead-acid battery production enterprises. The higher technology "one pot, four machines" was also achieved at the end of last year at Henan Chaowei Battery (Group) Co., Ltd. It is worth mentioning that the reporter was delighted to see the application of "one pot six machines" in Zhejiang Shaoxing Huitong Battery Co., Ltd. and "one pot eight machines" in Anhui Nandu (Huayu) Power Co., Ltd. The "one pot nine machines" were also put into use in Jiangxi Xinwei Power Energy Co., Ltd. last year, and the company's high degree of automation greatly reduced the generation of lead smoke, lead dust, and lead slag, taking a big step forward in energy conservation, consumption reduction, and environmental protection.
According to Qian Shunrong, the general manager of Jiangxi Xinwei Power Energy Technology Co., Ltd., the improvement of the automatic brushing machine has increased production efficiency by four times, reduced the labor cost of each battery set by 0.21 yuan, and calculated based on a daily production capacity of 500000 units, the annual added profit exceeds 35 million yuan. Closed operation has elevated the environmental and occupational health level of brush blades to a brand new platform. Free bridge automatic casting and welding machine, one-time molding, saving 30 grams of lead alloy per battery and reducing costs by 0.6 yuan; Each casting welding machine saves 3-4 workers and reduces labor costs by 0.8 yuan per battery; Based on a daily production capacity of 500000 batteries, the annual profit increase exceeds 220 million yuan. Moreover, the company is continuously investing a large amount of funds in the updating and development of production processes, equipment and facilities.
In addition, major production enterprises are actively collaborating with related equipment manufacturing companies, research institutes, etc. to develop more advanced and automated production processes and equipment. Moreover, these large and medium-sized enterprises have invested over 10 million yuan in the renovation and improvement of facilities, equipment, and production processes in the past two to three years, with many enterprises even reaching tens of millions or even nearly 100 million yuan.
The reporter saw at Jiangsu Zhechang Power Supply Co., Ltd. that there were only a few staff members in the entire factory area. The chairman of the company, Sang Pingping, introduced that although the overall battery market situation has been poor since last year, Zhejiang Chang Power has invested more than 10 million yuan in technological transformation and upgrading production facilities and equipment processes. I believe that with the guidance and support of the government, Zhechang Power will eventually overcome the difficulties. At the same time, renovation and upgrading are particularly important for the future development of the enterprise. Only with a stable 'root' can the coefficient of risk resistance be higher, "said Sang Pingping.
At Zhejiang Changxing Tianneng (International) Group, its relevant staff told reporters that Tianneng Group invested more than 10 million yuan last year to introduce a world-class battery assembly single production line, with the aim of learning from these demonstration transformation experiences and improving the technical application level of the industry's mechanical automation production line.
Strengthening the foundation means consolidating its roots and strengthening its foundation, just like a high-rise building must have a solid foundation. 30 years of reform and opening up have led people's thinking and various industries onto the path of innovation. Especially for Chinese manufacturing enterprises, innovation has become the foundation for effectively promoting the basic strategic policy of accelerating "industrial structure adjustment and implementing transformation and upgrading" proposed in the 12th Five Year Plan. Nowadays, structural adjustment, transformation and upgrading, and technological innovation have become the action plans of all manufacturing enterprises. The Ministry of Industry and Information Technology, the Ministry of Environmental Protection, the National Development and Reform Commission, and other five departments recently jointly issued the "Opinions on Promoting the Standardized Development of Lead Acid Batteries and Recycled Lead Industries", which clarifies a series of measures to accelerate the adjustment and upgrading of industrial structure and increase efforts to eliminate outdated production capacity, with the aim of meeting the dual requirements of industrial development reality and the rising call for environmental protection.
The lead-acid battery industry is a part of China's manufacturing industry, which has also gone through a development process from small to large, from weak to strong, from extensive to improved, from emphasizing technology to technological innovation, and then from technological innovation to creativity. In recent years, China's lead-acid battery industry has experienced unprecedented rapid development and quality improvement. In the past, due to the backwardness and mismatch of industrial manufacturing foundations such as production technology, processes, facilities, and equipment, the environmental problems caused by the development of lead-acid batteries in China have become increasingly prominent. Therefore, in 2011, the government launched a large-scale environmental remediation campaign for the lead-acid battery industry. Through rectification, the industry has been effectively promoted in terms of production technology, production facilities, equipment, and production processes, which has greatly facilitated the rapid development of the industry; At the same time, it also effectively reduces the pressure on environmental protection. At present, the ideological awareness of all large and medium-sized enterprises in the industry has significantly improved, and the rectification work has been accepted by most lead-acid battery manufacturing enterprises.
Zhou Longrui, Vice Chairman of the Battery Professional Committee of the China Electrotechnical Society and Vice Chairman of Henan Chaowei Power (Group) Co., Ltd., stated that the rapid development of electric bicycles has promoted the development of the lead-acid battery industry. It can be said that the development of lead-acid batteries has been accompanied by the rapid development of electric assist vehicles. Its production enterprises and capacity have also grown from some small batch production enterprises to more than 300 large and medium-sized enterprises today. Production facilities and equipment have also evolved from simple manual labor and labor-intensive in the past to mainly mechanized and automated production processes today, with an annual sales value of nearly 200 billion yuan. It can be said that the improvement, transformation and upgrading of this industry have been accompanied by the overall manufacturing level in China. At the same time, the improvement of the manufacturing level of the lead-acid battery industry has also promoted the overall manufacturing process and level of other manufacturing industries.
At the production site of Henan Chaowei Power (Group) Co., Ltd., the reporter truly felt the changes that have taken place in the lead-acid battery industry here. Taking the improvement of the casting process as an example, before casting, lead ingots were directly placed into a large pot for melting, and then manually scooped up one spoon at a time and poured into the mold to pour out the pieces. Now, with the improvement of mechanization, the melting and slicing of lead ingots can be completely completed by machines. Industry insiders say that a few years ago, the casting process was called "one pot, one machine". Currently, "one pot, two machines" have been widely promoted and applied in most lead-acid battery production enterprises. The higher technology "one pot, four machines" was also achieved at the end of last year at Henan Chaowei Battery (Group) Co., Ltd. It is worth mentioning that the reporter was delighted to see the application of "one pot six machines" in Zhejiang Shaoxing Huitong Battery Co., Ltd. and "one pot eight machines" in Anhui Nandu (Huayu) Power Co., Ltd. The "one pot nine machines" were also put into use in Jiangxi Xinwei Power Energy Co., Ltd. last year, and the company's high degree of automation greatly reduced the generation of lead smoke, lead dust, and lead slag, taking a big step forward in energy conservation, consumption reduction, and environmental protection.
According to Qian Shunrong, the general manager of Jiangxi Xinwei Power Energy Technology Co., Ltd., the improvement of the automatic brushing machine has increased production efficiency by four times, reduced the labor cost of each battery set by 0.21 yuan, and calculated based on a daily production capacity of 500000 units, the annual added profit exceeds 35 million yuan. Closed operation has elevated the environmental and occupational health level of brush blades to a brand new platform. Free bridge automatic casting and welding machine, one-time molding, saving 30 grams of lead alloy per battery and reducing costs by 0.6 yuan; Each casting welding machine saves 3-4 workers and reduces labor costs by 0.8 yuan per battery; Based on a daily production capacity of 500000 batteries, the annual profit increase exceeds 220 million yuan. Moreover, the company is continuously investing a large amount of funds in the updating and development of production processes, equipment and facilities.
In addition, major production enterprises are actively collaborating with related equipment manufacturing companies, research institutes, etc. to develop more advanced and automated production processes and equipment. Moreover, these large and medium-sized enterprises have invested over 10 million yuan in the renovation and improvement of facilities, equipment, and production processes in the past two to three years, with many enterprises even reaching tens of millions or even nearly 100 million yuan.
The reporter saw at Jiangsu Zhechang Power Supply Co., Ltd. that there were only a few staff members in the entire factory area. The chairman of the company, Sang Pingping, introduced that although the overall battery market situation has been poor since last year, Zhejiang Chang Power has invested more than 10 million yuan in technological transformation and upgrading production facilities and equipment processes. I believe that with the guidance and support of the government, Zhechang Power will eventually overcome the difficulties. At the same time, renovation and upgrading are particularly important for the future development of the enterprise. Only with a stable 'root' can the coefficient of risk resistance be higher, "said Sang Pingping.
At Zhejiang Changxing Tianneng (International) Group, its relevant staff told reporters that Tianneng Group invested more than 10 million yuan last year to introduce a world-class battery assembly single production line, with the aim of learning from these demonstration transformation experiences and improving the technical application level of the industry's mechanical automation production line.